A twenty-fold enhance in production was the objective of the Croatian automobile cosmetics firm Alfa Car. To obtain this, the entire production cycle, housed in a new manufacturing plant, was automated. Festo equipped a whole solution for more than 200 process valves – including project management.
A number of completely different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of automobile beauty merchandise. This requires complicated course of automation solutions. The Croatian automotive cosmetics firm Alfa Car has taken an enormous step into the future: while constructing a new manufacturing plant, the complete manufacturing cycle was totally automated, from the uncooked materials to the bottling line for the finished merchandise. One level of focus was the seamless automation of the process valves.
A variety of completely different substances are stored, transported, blended and bottled in the manufacturing plant.
Customised full resolution
To tackle the problem, the company worked together with the system integrator Arp Lučko and Festo. It can be Festo’s position to venture manage the automation of the process valves. To guarantee quick integration into the new system and maximum reliability in the future production process, customised complete options have been provided that cowl the complete vary, from the process valve items to the valve terminals. When choosing the necessary components, specific attention needed to be paid to the possibly explosive surroundings.
Reliability counts
The communication between numerous totally different automated ball valves and the new plant’s higher-level control system was additionally decisive for optimum process automation. This requirement was met by a reliable resolution with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers could be fully automated in this way. Using a single supply for the ball valve resolution took the strain off both Alfa Car and Arp Lučko when it came to designing and installing the brand new system. เครื่องมือวัดความดันคือ of the varied process valve suppliers, which Festo dealt with as a half of its project administration temporary, additionally made the venture easier.
Automated process valves guarantee dependable distribution of the substances in the numerous process steps.
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