Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration techniques, has helped to significantly enhance the product quality of chilly rolling sheets for its steel business client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin circulate technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had previously used a traditional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering efficiency was inadequate and significant problems had been occurring with the standard of its completed merchandise.
An ECL is used inside the steel trade to help clean and strip the surface of the steel sheet of rolling mud by using an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is simpler in cleansing cold rolled metal than conventional cleansing processes, the instability of the chemicals can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a degree of protection inside these circumstances, its effectiveness may be significantly reduced, leading to contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was still closely saturated with dust particles and was affected by an unstable PH level that combined were resulting in vital rusting through the process resulting in scratching of the ultimate product.
Filtramag+ offers fantastic particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to make sure optimum efficiency of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination drawback. The efficiency of the filtration is decided by the magnetic materials type, size of the magnet, magnetic power and also the fluid move dynamics. A low energy magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is important not only to use the proper product for the process in question, however the higher degree of resolution protection offers extra benefits, including prolonging the lifespan of the pump as well as a reduction in related costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination on this software inside the alkaline answer from 400mg/m2 to just 30mg/m2 by eradicating the fine dust particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not offering sufficient protection to the fluid in this software, and it highlights the importance of choosing the correct methodology of magnetic safety. Due to the nice particles circulating throughout the alkaline solution, significant rusting was being created during the ECL course of that was causing harm to the steel sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our consumer as its capability to take away even the finest particles from fluids would considerably enhance the problems that the business was dealing with. By installing the Filtramag+, our shopper was instantly supplied larger levels of protection in opposition to the damage that have been being caused by the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and at all times see vital, positive results quickly after set up of the filter.”
pressure gauge ดิจิตอล from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with materials that have lower magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move through the filter.
As a results of the set up, the company is now not suffering from broken finished components, has decreased its scrappage and waste, as well as prolonging the lifetime of the pump.
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