Celeros Flow Technology injects new life into 40 year outdated SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than forty years outdated and had been topic to quite a few post-installation alterations.
เกจวัดแรงดันไนโตรเจน are extraordinarily viscous and require the injection of excessive stress, excessive temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to spice up extraction on this venture, the shopper needed to extend water temperatures from 90° C to 140° C. However, there have been considerations that the present pump might not be able to ship this requirement. Nozzle masses had been a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is certainly one of a quantity of heritage pump manufacturers for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational efficiency. There had additionally been no upkeep interventions for many years – but the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to operate in such harsh situations and with no common maintenance over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul could obtain the desired improvement in efficiency, saving the customer the fee and misplaced manufacturing time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component analysis was undertaken to substantiate that the nozzle loads would face up to the desired temperature increase. As a outcome, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes Mike Golds: “We are really happy with the result of the SAGD pump upgrade. It has not solely achieved the specified production increase for the shopper, but in addition provided a more sustainable and cost-effective answer than whole pump replacement. Using fashionable engineering and analysis, we now have been capable of give the present pump a brand new lease of life and ensure it’s going to continue to perform nicely for so much of extra years.”
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