WIKA has been an internationally recognised partner for all measurement tasks for many decades. The merchandise portfolio includes pressure, temperature, force and level measurement, in addition to flow measurement, calibration and SF6 gas solutions. In the following article, we wish to take a closer look at the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of people and machinery
Protecting people from harm is the highest priority in virtually any workplace. Likewise, the machinery should remain undamaged so that you can minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for example, this prevents heavy loads from falling. With construction machinery and robots, alternatively, uncontrolled machine movements are prevented. This can help you work safely, and completely harmlessly, next to and with machinery. In production lines, for example, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, for which WIKA supplies a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The correct measured values may also be required to manage to monitor processes seamlessly. Using force measurement in linear drives, for example, thus improves process control in addition to automation, while simultaneously ensuring quality. Force measurement also provides the right data for the right functioning of brakes and drives, conveyors, presses and weighing systems. An essential point here is to lessen running costs. The bigger the quality of the measured data, the better the data analysis. The planning of an instrument change is thus more precise, so that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone pay for it many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and therefore the maximisation of profit, have been completely mentioned in the previous section. Only through the optimal usage of materials and machinery can margins be increased. A key issue in manufacturing plants is machine availability. Besides reducing downtime, the focus is on minimising maintenance costs. Among this are welding tongs. With these, the contact force of the electrodes could be precisely monitored by using tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, simultaneously, wear is minimised. Higher profits can also be achieved through saving time, for instance, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The application of force measurement in welding tongs ? as explained in the section above ? is an extremely good exemplory case of improving product quality together with saving materials. Force measurement supplies the right data for the most accurate process control. Consequently, machine tool wear is minimal. In addition, force measurement offers many other areas of application. For instance, spreading fertiliser where this action is adapted to the soil conditions is one way to save material. This also protects the surroundings. Furthermore, it is beneficial to know the (supporting) forces functioning on mobile cranes. เกจวัดแรงดัน ?s centre of gravity can thus be calculated exactly, which means that the safety margin can be reduced. In this case, loads can be lifted further, yet accidents, e.g. due to slipping or tipping, can be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the usage of force measurement also offers many advantages in your community of quality assurance, which has already been touched upon. On the one hand, the machinery could be optimally controlled by registering the force. Alternatively, by recording the values, live together with saving them for later use, conclusions could be drawn for specific batches. Furthermore, probably the most precise force measuring instruments meet up with the highest requirements, for instance, in materials testing machinery or in medical engineering. Incidentally, WIKA also offers a DAkkS-accredited calibration service for force measuring instruments.
Added pressure gauge octa : Exact measured values
Note
Further details on our portfolio of force measuring instruments are available on the WIKA website. There diaphragm seal will also find info on our calibration service for force measuring instruments. Furthermore, our brochure on force measurement: ?Force measurement is really a matter of trust? is also available. Would you like to buy force transducers? Inside our WIKA online shop you?ll find a few of our standard versions. If you have any questions about force measurement, please ask your contact person.
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Force measurement in linear drives