Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of commercial oil filtration techniques, has helped to significantly improve the product quality of chilly rolling sheets for its metal business client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral twin move know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a conventional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection efficiency was insufficient and significant problems have been occurring with the quality of its completed merchandise.
An ECL is used throughout the metal trade to assist clear and strip the surface of the metal sheet of rolling mud through the use of an alkaline answer. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleansing chilly rolled metal than conventional cleaning processes, the instability of the chemical compounds can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a stage of protection within these circumstances, its effectiveness can be significantly decreased, leading to contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline solution was still closely saturated with mud particles and was suffering from an unstable PH level that combined have been leading to vital rusting in the course of the course of resulting in scratching of the ultimate product.
Filtramag+ offers nice particle extraction performance within stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to make sure optimal efficiency of the ECL and simply having any magnetic filter or separator isn’t assured to resolve the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic material sort, measurement of the magnet, magnetic energy and in addition the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is important not only to make use of the correct product for the method in question, but the greater level of solution safety offers extra advantages, together with prolonging the lifespan of the pump in addition to a reduction in associated prices associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, reduced contamination on this application throughout the alkaline resolution from 400mg/m2 to just 30mg/m2 by removing the fantastic mud particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not providing enough protection to the fluid on this software, and it highlights the significance of choosing the correct methodology of magnetic protection. Due to the nice particles circulating within the alkaline solution, vital rusting was being created through the ECL process that was inflicting harm to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our shopper as its capacity to remove even the best particles from fluids would considerably enhance the problems that the enterprise was dealing with. By putting in the Filtramag+, our shopper was immediately offered greater ranges of protection against the harm that had been being caused by the contaminated answer. We work often with Eclipse Magnetics high-performance products and all the time see important, optimistic outcomes soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with materials which have lower magnetic permeability corresponding to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As weksler pressure gauge ราคา of the set up, the company is not suffering from broken completed elements, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.
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