Celeros Flow Technology injects new life into forty year old SAGD pump to extend heavy oil production for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than forty years old and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this venture, the client needed to increase water temperatures from 90° C to 140° C. However, there have been considerations that the existing pump might not have the flexibility to deliver this requirement. Nozzle loads were a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is certainly one of a number of heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had damaged the stuffing field and affected operational efficiency. There had additionally been no maintenance interventions for many years – but the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh situations and with no regular upkeep over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul might obtain the specified improvement in performance, saving the customer the cost and lost manufacturing time that can be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element analysis was undertaken to substantiate that the nozzle masses would withstand the specified temperature improve. As a end result, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades ensure it meets the newest specifications.
Concludes เพรสเชอร์เกจ4นิ้ว : “We are actually happy with the outcome of the SAGD pump upgrade. It has not only achieved the desired production enhance for the shopper, but in addition provided a more sustainable and cost-effective resolution than complete pump substitute. Using trendy engineering and evaluation, we’ve been able to give the present pump a new lease of life and ensure it’ll continue to carry out well for many more years.”
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