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A twenty-fold increase in production was the objective of the Croatian automotive cosmetics firm Alfa Car. To obtain this, the complete production cycle, housed in a model new production plant, was automated. Festo supplied an entire answer for more than 200 process valves – together with venture administration.
A number of totally different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the manufacturing of automotive cosmetic merchandise. This requires complicated course of automation solutions. The Croatian automotive cosmetics firm Alfa Car has taken a big step into the longer term: while building a new manufacturing plant, the entire production cycle was fully automated, from the uncooked supplies to the bottling line for the finished products. spmk700 of focus was the seamless automation of the method valves.
A number of completely different substances are saved, transported, blended and bottled within the production plant.
Customised complete solution
To handle the problem, the corporate labored together with the system integrator Arp Lučko and Festo. It can be Festo’s role to venture handle the automation of the method valves. To ensure quick integration into the new system and maximum reliability in the future production course of, customised complete options were provided that cover the entire range, from the method valve items to the valve terminals. When selecting the required elements, explicit attention needed to be paid to the possibly explosive environment.
Reliability counts
The communication between numerous completely different automated ball valves and the new plant’s higher-level control system was also decisive for optimum course of automation. This requirement was met by a dependable solution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from totally different manufacturers may be absolutely automated in this means. Using a single source for the ball valve solution took the strain off each Alfa Car and Arp Lučko when it came to designing and putting in the brand new system. The in depth coordination of the varied process valve suppliers, which Festo dealt with as part of its project management temporary, also made the challenge simpler.
Automated course of valves ensure reliable distribution of the substances in the numerous course of steps.

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